Dr. Lizana-Fuentes, Ricardo

Split-battery converters based on cascaded H-bridges (CHBs) are gaining popularity due to their excellent physical modularity. During operation, however, the batteries experience substantial current ripple. Conventional ripple-current reduction methods rely on bulky passive components or complicated control. This article presents modulation and common-mode voltage injection methods for cascaded double-H-bridge converters (CHB 2). The control methods directly mitigate the source of the ripple current—the fluctuating arm power—by exploiting the parallel interconnection across the CHB 2 arms. In the lab setup, the proposed solution approximately halves the battery current ripple compared to the CHB counterpart. Finally, this article studies component sizing and limitations of the proposed solution.

When providing ac output, modular multilevel converters (MMCs) experience power fluctuation in the phase arms. The power fluctuation causes voltage ripple on the module capacitors, which grows with the output power and inversely to the output frequency. Thus, low-frequency operations of MMCs, e.g., for motor drives, require injecting common-mode voltages and circulating currents, and strict dc voltage output relative to ground is impossible. To address this problem, this paper introduces a novel module topology that allows parallel module connectivity in addition to the series and bypass states. The parallel state directly transfers power across the modules and arms to cancel the power fluctuations and hence suppresses the capacitor voltage ripple. The proposed series/parallel converter can operate at a wide frequency range down to dc without common-mode voltages or circulating currents; it also allows sensorless operation and full utilization of the components at higher output frequencies. We present detailed simulation and experiment results to characterize the advantages and limitations of the proposed solution.

Modules with series and parallel connectivity add new features and operation modes to modular multilevel converters (MMCs). Compared to full- and half-bridges, the series/parallel modules allow sensorless module balancing and reduce conduction loss with the same semiconductor area. However, in high-voltage applications with limited switching rates, the sensorless operation of the series/parallel modules suffers from large charge-balancing currents. This paper introduces a series/parallel module variant with a small port inductor. The port inductor suppresses the charge-balancing current despite low switching rates. We also propose a carrier-based modulation framework and show the importance of the carrier assignment in terms of efficiency and balancing. The proposed module and the modulation method are verified on a lab setup with module switching rates down to 200 Hz. The module voltages are kept within a narrow band with the charge-balancing currents below 5% of the arm current. The experimental results show practicality and advantages of the new series/parallel modules in high-voltage MMC applications.