Dr. Lizana-Fuentes, Ricardo

Split-battery converters based on cascaded H-bridges (CHBs) are gaining popularity due to their excellent physical modularity. During operation, however, the batteries experience substantial current ripple. Conventional ripple-current reduction methods rely on bulky passive components or complicated control. This article presents modulation and common-mode voltage injection methods for cascaded double-H-bridge converters (CHB 2). The control methods directly mitigate the source of the ripple current—the fluctuating arm power—by exploiting the parallel interconnection across the CHB 2 arms. In the lab setup, the proposed solution approximately halves the battery current ripple compared to the CHB counterpart. Finally, this article studies component sizing and limitations of the proposed solution.

Cascaded H-bridge (CHB) converters are receiving growing attention in battery energy storage systems (BESS) due to their modularity and flexibility. However, direct generation of ac output in CHB-BESSs incurs large second-order current ripple in the batteries, which causes additional loss and might accelerate battery aging. Existing methods for ripple-current suppression usually require bulky passive components due to the high energy content of the ripple components. This paper presents a class of current injection methods for delta-configured CHB-BESSs. The injected currents flow through the CHB arms and transfer the original second-order oscillating power to the fourth or the sixth order, or even to an arbitrarily high-order frequency. As such, the battery current ripple appears at much higher frequencies with lower oscillating energy and can be easily filtered by small passive components. In the laboratory setup, the proposed methods reduced the battery root-mean-square current ripple to less than 10% of the dc component with negligible distortion in the loads. The proposed methods and the filter implementations show good tolerance to load frequencies and to the control error of the injected currents.

Modules with series and parallel connectivity add new features and operation modes to modular multilevel converters (MMCs). Compared to full- and half-bridges, the series/parallel modules allow sensorless module balancing and reduce conduction loss with the same semiconductor area. However, in high-voltage applications with limited switching rates, the sensorless operation of the series/parallel modules suffers from large charge-balancing currents. This paper introduces a series/parallel module variant with a small port inductor. The port inductor suppresses the charge-balancing current despite low switching rates. We also propose a carrier-based modulation framework and show the importance of the carrier assignment in terms of efficiency and balancing. The proposed module and the modulation method are verified on a lab setup with module switching rates down to 200 Hz. The module voltages are kept within a narrow band with the charge-balancing currents below 5% of the arm current. The experimental results show practicality and advantages of the new series/parallel modules in high-voltage MMC applications.

This paper presents a modular multilevel series/parallel converter (MMSPC) with intermodule switched-inductor power transfer. The switched-inductor voltage conversion feature allows controllable and efficient transfer of energy between modules with nonnegligible voltage difference, providing both step-down and step-up functionalities. Thus, this converter can accurately control and rapidly adjust the voltage of each module to generate an ac output voltage waveform with a controllable number of levels, increasing the quality of the output. Moreover, the intrinsic dc-dc conversion feature can generate a dc controllable output voltage and enable new applications. In this text, we specifically demonstrate how the flexibility of obtaining both ac and dc output with the same setup renders the topology promising for battery energy storage systems and dc microgrid applications. Experimental results validate the topology and concept of an MMSPC with intrinsic switched-inductor conversion.

This article proposes a novel bipolar-type dc system suitable for both distribution and transmission systems based on modular multilevel series/parallel converters (MMSPCs). The system features decoupled operations of each pole of the bipolar system, being able to operate in both asymmetrical and regenerative modes. This enables two independent dc systems by using a single grid-tied converter. The MMSPC is based on a three-switch cell configuration and enables a simple balancing mechanism in combination with a wide range of output voltage frequencies. The simple balancing mechanism is the key to enable the dc operation and lead to simpler scalability for different voltage levels. Theoretical studies and experimental results are provided to verify and characterize the proposed system.

When providing ac output, modular multilevel converters (MMCs) experience power fluctuation in the phase arms. The power fluctuation causes voltage ripple on the module capacitors, which grows with the output power and inversely to the output frequency. Thus, low-frequency operations of MMCs, e.g., for motor drives, require injecting common-mode voltages and circulating currents, and strict dc voltage output relative to ground is impossible. To address this problem, this paper introduces a novel module topology that allows parallel module connectivity in addition to the series and bypass states. The parallel state directly transfers power across the modules and arms to cancel the power fluctuations and hence suppresses the capacitor voltage ripple. The proposed series/parallel converter can operate at a wide frequency range down to dc without common-mode voltages or circulating currents; it also allows sensorless operation and full utilization of the components at higher output frequencies. We present detailed simulation and experiment results to characterize the advantages and limitations of the proposed solution.